XW Series Micro Magnetic Powder Brake - 24V DC Double-Shaft Installation (0.5Nm to 5Nm)

 Product Description
### Versatile Double-Sided Installation for Precision Tension Control
  The XW Series Micro Magnetic Powder Brake is specifically designed for compact environments requiring high-precision torque control. Featuring a unique double-sided (dual-shaft) installation design, this brake offers unparalleled flexibility for integration into various mechanical layouts, ensuring stable and smooth tension for delicate materials.

Advantages of Double Shaft Design

• Easier machine installation
• Better shaft alignment performance
• Stable torque transmission
• Improved rotational balance
• Suitable for precision automation systems

Advantages of Micro Magnetic Powder Brake

• Compact and space-saving structure
• Suitable for low-torque precision control
• Fast electromagnetic response
• Smooth continuous slipping
• Lightweight installation
• Ideal for compact industrial equipment

Typical Applications

• Label rewinding machines
• Small slitting machines
• Precision printing equipment
• Laboratory winding systems
• Compact automation machinery
• Electronic material processing equipment
• Medical automation systems
• Packaging machines

Key Features

• Double shaft structure
• 24V DC operation
• Precise low-torque control
• Stable web tension regulation
• Fast response speed
• Low vibration and low noise
• Compact industrial design
• Long service life

Product Highlights
• Dual-Shaft Mounting: Allows for more flexible drive system configurations compared to standard single-shaft models.
• Ultra-Smooth Torque: Provides consistent braking force with minimal fluctuation, ideal for thin films and fine wires.
• Fast Response: Rapid engagement and disengagement ensures precision in high-speed start/stop cycles.
• Low Heat Generation: Optimized for continuous operation in micro-machinery without performance degradation.

Technical Specifications

How Does a Micro Magnetic Powder Brake Work?

• Electromagnetic coil generates magnetic field
• Magnetic powder forms magnetic transmission chains
• Torque output changes proportionally with current
• Enables stable and adjustable braking force

This brake can work together with our tension controllers for complete precision web handling systems.

• micro magnetic powder clutch
• ultra thin magnetic powder brake
• magnetic powder brake
• tension controller
• EPC web guide system
• air shaft

Our factory has passed ISO9001 quality certification, ensuring quality assurance.

FAQ

What is a micro magnetic powder brake?

A micro magnetic powder brake is a compact industrial braking device designed for precise low-torque and tension control applications. It uses magnetic powder and electromagnetic force to generate adjustable braking torque, making it suitable for compact automation equipment, precision winding systems, printing machinery, and small rewinding machines.

How does a magnetic powder brake work?

A magnetic powder brake works by applying DC current to an excitation coil, creating a magnetic field inside the brake chamber. The magnetic powder inside becomes magnetized and forms chain-like structures that transmit braking torque. The braking force changes proportionally with the excitation current, enabling smooth and precise torque control.

What are the advantages of double shaft design?

Double shaft magnetic powder brakes provide several important advantages:

• Easier installation and shaft alignment
• Improved rotational stability
• Stable torque transmission
• Better balance during high-speed operation
• Suitable for compact automation systems
• Flexible machine integration

The double shaft structure is widely used in precision industrial equipment requiring stable and reliable operation.

Why use 24V magnetic powder brake?

A 24V magnetic powder brake offers several benefits:

• Compatible with standard industrial control systems
• Stable electromagnetic performance
• Safer low-voltage operation
• Easy integration into automation equipment
• Reliable torque control for precision machinery
• Lower energy consumption compared to higher voltage systems

24V designs are commonly used in modern industrial automation and compact machinery.

How do I choose the correct torque range?

To select the correct torque range, consider:

• Material type and thickness
• Required tension level
• Roll diameter
• Machine speed
• Continuous or intermittent operation
• Required braking precision

Choosing the correct torque helps maintain stable operation, improve product quality, and prevent slipping or excessive braking. XW Machinery can help recommend suitable models based on your application requirements.

Can it be used in compact automation machines?

Yes. Micro magnetic powder brakes are widely used in compact automation machines where precise low-torque control and limited installation space are important. Typical applications include label rewinding machines, small slitting systems, precision printing equipment, laboratory winding devices, and electronic material processing machinery.

What materials are processed?

Micro magnetic powder brakes are suitable for processing various lightweight and precision materials, including:

• Plastic film
• Paper
• Labels and adhesive tape
• Thin foil materials
• Flexible packaging materials
• Wire and cable
• Electronic materials

They are commonly used in printing, converting, laminating, coating, and packaging industries.

Does XW Machinery support OEM customization?

Yes. XW Machinery provides OEM and custom manufacturing services for micro magnetic powder brakes, including customized torque ranges, shaft structures, voltage specifications, mounting dimensions, and application-specific designs. Technical support is available to meet different industrial automation requirements.