{"product_id":"split-tension-controller-magnetic-powder-brake-system","title":"Split Type Tension Controller | Industrial Tension Regulator","description":"\u003cp data-end=\"664\" data-start=\"605\" data-section-id=\"1yqwv2m\"\u003e  The XW Machinery Split Tension Controller provides accurate and stable tension control for magnetic powder brake and clutch systems. Ideal for printing, slitting, laminating, packaging, film, paper, textile, and lithium battery production lines requiring precise web tension management.\u003c\/p\u003e\n\u003ch2 data-end=\"664\" data-start=\"605\" data-section-id=\"1yqwv2m\"\u003ePrecision Tension Control for Industrial Winding Systems\u003c\/h2\u003e\n\u003cp data-end=\"1072\" data-start=\"666\"\u003eThe XW Machinery Split Tension Controller for Magnetic Powder Brake Systems is designed to deliver stable, accurate, and responsive web tension control for a wide range of industrial converting applications. Built for compatibility with magnetic powder brakes and magnetic powder clutches, this controller helps maintain consistent material tension during unwinding, rewinding, and intermediate processing.\u003c\/p\u003e\n\u003cp data-end=\"1284\" data-start=\"1074\"\u003eIt is widely used in printing machines, slitting machines, laminating equipment, film processing lines, textile machinery, paper converting systems, lithium battery production, and flexible packaging equipment.\u003c\/p\u003e\n\u003cp data-end=\"1493\" data-start=\"1286\"\u003eWhether you need manual adjustment or automatic tension stabilization, this split-type controller provides reliable performance, easy operation, and long-term durability in demanding industrial environments.\u003c\/p\u003e\n\u003chr data-end=\"1498\" data-start=\"1495\"\u003e\n\u003ch2 data-end=\"1515\" data-start=\"1500\" data-section-id=\"1ma7m6t\"\u003eKey Features\u003c\/h2\u003e\n\u003ch3 data-end=\"1554\" data-start=\"1517\" data-section-id=\"12boigz\"\u003eHigh-Precision Tension Regulation\u003c\/h3\u003e\n\u003cp data-end=\"1688\" data-start=\"1555\"\u003eEnsures stable web tension throughout the production process, reducing wrinkles, stretching, material deviation, and product defects.\u003c\/p\u003e\n\u003ch3 data-end=\"1740\" data-start=\"1690\" data-section-id=\"kx1dte\"\u003eDesigned for Magnetic Powder Brakes \u0026amp; Clutches\u003c\/h3\u003e\n\u003cp data-end=\"1842\" data-start=\"1741\"\u003eOptimized output control for magnetic powder brake systems and magnetic particle clutch applications.\u003c\/p\u003e\n\u003ch3 data-end=\"1868\" data-start=\"1844\" data-section-id=\"7s8nw4\"\u003eSplit-Type Structure\u003c\/h3\u003e\n\u003cp data-end=\"2002\" data-start=\"1869\"\u003eThe separated control panel and power module design improves heat dissipation, installation flexibility, and maintenance convenience.\u003c\/p\u003e\n\u003ch3 data-end=\"2029\" data-start=\"2004\" data-section-id=\"1s5thn4\"\u003eFast Dynamic Response\u003c\/h3\u003e\n\u003cp data-end=\"2150\" data-start=\"2030\"\u003eQuickly adjusts torque output according to line speed and load changes for smooth operation at both low and high speeds.\u003c\/p\u003e\n\u003ch3 data-end=\"2185\" data-start=\"2152\" data-section-id=\"1u016y5\"\u003eStable \u0026amp; Reliable Performance\u003c\/h3\u003e\n\u003cp data-end=\"2314\" data-start=\"2186\"\u003eIndustrial-grade electronic components ensure continuous operation with high anti-interference capability and long service life.\u003c\/p\u003e\n\u003ch3 data-end=\"2343\" data-start=\"2316\" data-section-id=\"19w0fiw\"\u003eUser-Friendly Interface\u003c\/h3\u003e\n\u003cp data-end=\"2449\" data-start=\"2344\"\u003eSimple parameter adjustment and intuitive controls allow operators to quickly configure tension settings.\u003c\/p\u003e\n\u003ch3 data-end=\"2473\" data-start=\"2451\" data-section-id=\"15v96c7\"\u003eWide Compatibility\u003c\/h3\u003e\n\u003cp data-end=\"2604\" data-start=\"2474\"\u003eSuitable for various web materials including film, paper, foil, fabric, tape, nonwoven materials, and battery electrode materials.\u003c\/p\u003e\n\u003chr data-end=\"2609\" data-start=\"2606\"\u003e\n\u003ch2 data-end=\"2626\" data-start=\"2611\" data-section-id=\"mu966k\"\u003eApplications\u003c\/h2\u003e\n\u003cul data-end=\"2904\" data-start=\"2628\"\u003e\n\u003cli data-end=\"2649\" data-start=\"2628\" data-section-id=\"1xcj5e7\"\u003ePrinting Machines\u003c\/li\u003e\n\u003cli data-end=\"2671\" data-start=\"2650\" data-section-id=\"f2klzc\"\u003eSlitting Machines\u003c\/li\u003e\n\u003cli data-end=\"2694\" data-start=\"2672\" data-section-id=\"1szl8rh\"\u003eRewinding Machines\u003c\/li\u003e\n\u003cli data-end=\"2718\" data-start=\"2695\" data-section-id=\"wg4l0s\"\u003eLaminating Machines\u003c\/li\u003e\n\u003cli data-end=\"2740\" data-start=\"2719\" data-section-id=\"1vg7qqj\"\u003eCoating Equipment\u003c\/li\u003e\n\u003cli data-end=\"2774\" data-start=\"2741\" data-section-id=\"fp1y01\"\u003eFlexible Packaging Production\u003c\/li\u003e\n\u003cli data-end=\"2808\" data-start=\"2775\" data-section-id=\"mt0yjx\"\u003eLithium Battery Manufacturing\u003c\/li\u003e\n\u003cli data-end=\"2841\" data-start=\"2809\" data-section-id=\"b7ef84\"\u003eTextile Processing Equipment\u003c\/li\u003e\n\u003cli data-end=\"2871\" data-start=\"2842\" data-section-id=\"1yonm73\"\u003ePaper Converting Machines\u003c\/li\u003e\n\u003cli data-end=\"2904\" data-start=\"2872\" data-section-id=\"rhbegq\"\u003eFilm \u0026amp; Foil Processing Lines\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003chr data-end=\"3664\" data-start=\"3661\"\u003e\n\u003ch2 data-end=\"3689\" data-start=\"3666\" data-section-id=\"1sj2pn2\"\u003eTechnical Advantages\u003c\/h2\u003e\n\u003cul data-end=\"3921\" data-start=\"3691\"\u003e\n\u003cli data-end=\"3725\" data-start=\"3691\" data-section-id=\"145e46a\"\u003ePrecise current output control\u003c\/li\u003e\n\u003cli data-end=\"3758\" data-start=\"3726\" data-section-id=\"cweqa5\"\u003eStable low-tension operation\u003c\/li\u003e\n\u003cli data-end=\"3787\" data-start=\"3759\" data-section-id=\"odiytp\"\u003eSmooth torque adjustment\u003c\/li\u003e\n\u003cli data-end=\"3828\" data-start=\"3788\" data-section-id=\"1qevf1w\"\u003eCompact split installation structure\u003c\/li\u003e\n\u003cli data-end=\"3871\" data-start=\"3829\" data-section-id=\"1k0frh7\"\u003eExcellent anti-interference capability\u003c\/li\u003e\n\u003cli data-end=\"3921\" data-start=\"3872\" data-section-id=\"5ernnv\"\u003eSuitable for continuous industrial production\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0823\/3408\/9472\/files\/Split_type_tension_controller_drawing.png?v=1779788244\"\u003e\u003c\/p\u003e\n\u003chr data-end=\"3926\" data-start=\"3923\"\u003e\n\u003ch2 data-end=\"3953\" data-start=\"3928\" data-section-id=\"2pu04s\"\u003eRecommended Industries\u003c\/h2\u003e\n\u003cul data-end=\"4200\" data-start=\"3955\"\u003e\n\u003cli data-end=\"3977\" data-start=\"3955\" data-section-id=\"2bkmo2\"\u003eFlexible Packaging\u003c\/li\u003e\n\u003cli data-end=\"4001\" data-start=\"3978\" data-section-id=\"wy1eb2\"\u003eLabel Manufacturing\u003c\/li\u003e\n\u003cli data-end=\"4029\" data-start=\"4002\" data-section-id=\"1rfbhct\"\u003ePlastic Film Processing\u003c\/li\u003e\n\u003cli data-end=\"4057\" data-start=\"4030\" data-section-id=\"p84qc6\"\u003ePaper \u0026amp; Pulp Converting\u003c\/li\u003e\n\u003cli data-end=\"4088\" data-start=\"4058\" data-section-id=\"3th74e\"\u003eCable \u0026amp; Wire Manufacturing\u003c\/li\u003e\n\u003cli data-end=\"4125\" data-start=\"4089\" data-section-id=\"ojql7u\"\u003eElectronics Materials Processing\u003c\/li\u003e\n\u003cli data-end=\"4166\" data-start=\"4126\" data-section-id=\"12419s9\"\u003eLithium Battery Electrode Production\u003c\/li\u003e\n\u003cli data-end=\"4200\" data-start=\"4167\" data-section-id=\"5m45t1\"\u003eTextile \u0026amp; Nonwoven Industries\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003ch2 data-end=\"2958\" data-start=\"2911\" data-section-id=\"1t4e0bv\"\u003eWhy Choose XW Machinery Tension Controllers?\u003c\/h2\u003e\n\u003ch3 data-end=\"2988\" data-start=\"2960\" data-section-id=\"1crkr6m\"\u003eImproved Product Quality\u003c\/h3\u003e\n\u003cp data-end=\"3093\" data-start=\"2989\"\u003eMaintain consistent tension to minimize material waste, wrinkles, telescoping rolls, and uneven winding.\u003c\/p\u003e\n\u003ch3 data-end=\"3129\" data-start=\"3095\" data-section-id=\"9dhjgc\"\u003eEnhanced Production Efficiency\u003c\/h3\u003e\n\u003cp data-end=\"3223\" data-start=\"3130\"\u003eStable automatic control reduces manual adjustments and improves machine operating stability.\u003c\/p\u003e\n\u003ch3 data-end=\"3254\" data-start=\"3225\" data-section-id=\"397j4q\"\u003eDurable Industrial Design\u003c\/h3\u003e\n\u003cp data-end=\"3346\" data-start=\"3255\"\u003eEngineered for long-term industrial operation with reliable electronic control performance.\u003c\/p\u003e\n\u003ch3 data-end=\"3368\" data-start=\"3348\" data-section-id=\"4khq8m\"\u003eEasy Integration\u003c\/h3\u003e\n\u003cp data-end=\"3473\" data-start=\"3369\"\u003eCompatible with most magnetic powder brakes, magnetic particle clutches, and industrial winding systems.\u003c\/p\u003e\n\u003ch3 data-end=\"3512\" data-start=\"3475\" data-section-id=\"1i419gh\"\u003eTechnical Support \u0026amp; Customization\u003c\/h3\u003e\n\u003cp data-end=\"3659\" data-start=\"3513\"\u003eXW Machinery provides professional technical assistance and customized solutions for different machine configurations and production requirements.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0823\/3408\/9472\/files\/xw_machinery_parts_iso_certification.png?v=1776044132\"\u003e\u003c\/p\u003e\n\u003ch2 data-end=\"5146\" data-start=\"5108\" data-section-id=\"1epbrdt\"\u003eWhat Is a Split Tension Controller?\u003c\/h2\u003e\n\u003cp data-end=\"5410\" data-start=\"5148\"\u003eA split tension controller is an industrial electronic control device used to regulate web tension in winding and unwinding systems. By controlling the current supplied to a magnetic powder brake or clutch, it maintains stable tension during material processing.\u003c\/p\u003e\n\u003chr data-end=\"5415\" data-start=\"5412\"\u003e\n\u003ch2 data-end=\"5473\" data-start=\"5417\" data-section-id=\"1irbvv0\"\u003eHow Does a Magnetic Powder Brake Tension System Work?\u003c\/h2\u003e\n\u003cp data-end=\"5735\" data-start=\"5475\"\u003eThe tension controller adjusts the excitation current of the magnetic powder brake according to the required tension value. The brake then changes its transmitted torque proportionally, allowing precise control of web tension throughout the production process.\u003c\/p\u003e\n\u003chr data-end=\"5740\" data-start=\"5737\"\u003e\n\u003ch2 data-end=\"5787\" data-start=\"5742\" data-section-id=\"6o0pvo\"\u003eBenefits of Split-Type Tension Controllers\u003c\/h2\u003e\n\u003cul data-end=\"5964\" data-start=\"5789\"\u003e\n\u003cli data-end=\"5816\" data-start=\"5789\" data-section-id=\"qqdvpl\"\u003eBetter heat dissipation\u003c\/li\u003e\n\u003cli data-end=\"5852\" data-start=\"5817\" data-section-id=\"qu3l4b\"\u003eFlexible installation positions\u003c\/li\u003e\n\u003cli data-end=\"5891\" data-start=\"5853\" data-section-id=\"1ixt3ty\"\u003eMore stable electrical performance\u003c\/li\u003e\n\u003cli data-end=\"5934\" data-start=\"5892\" data-section-id=\"tgbabz\"\u003eEasier maintenance and troubleshooting\u003c\/li\u003e\n\u003cli data-end=\"5964\" data-start=\"5935\" data-section-id=\"wzzbf0\"\u003eImproved control accuracy\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eXW Machinery provides complete tension control components, perhaps you also need:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli data-end=\"6031\" data-start=\"6006\" data-section-id=\"ykq9iq\"\u003e\u003ca href=\"https:\/\/xw-machinery.com\/products\/xw-magnetic-powder-brake-din-standard-long-lifespan\" target=\"_blank\" title=\"Magnetic Powder Brake | Industrial Braking Solution for Tension Control\" rel=\"noopener\"\u003emagnetic powder brake\u003c\/a\u003e\u003c\/li\u003e\n\u003cli data-end=\"6058\" data-start=\"6032\" data-section-id=\"1st8ylk\"\u003e\u003ca href=\"https:\/\/xw-machinery.com\/products\/xw-hollow-shaft-magnetic-powder-clutch-6nm-400nm?variant=48228617847040\" target=\"_blank\" title=\"Magnetic Powder Clutch | High Precision Industrial Transmission Clutch\" rel=\"noopener\"\u003emagnetic powder clutch\u003c\/a\u003e\u003c\/li\u003e\n\u003cli data-end=\"6089\" data-start=\"6059\" data-section-id=\"lbwfsu\"\u003e\u003ca href=\"https:\/\/xw-machinery.com\/products\/network-web-guiding-system-epc-control-system\" target=\"_blank\" title=\"Web Tension Control System | Automatic Tension Regulation Equipment\" rel=\"noopener\"\u003eweb tension control system\u003c\/a\u003e\u003c\/li\u003e\n\u003cli data-end=\"6122\" data-start=\"6090\" data-section-id=\"177tvhp\"\u003e\u003ca href=\"https:\/\/xw-machinery.com\/products\/high-quality-manual-tension-controller-kdt-c-1000-bag-making-machine?variant=48629365047552\" target=\"_blank\" title=\"Automatic Tension Controller | Stable Tension Control for Production Lines\" rel=\"noopener\"\u003eautomatic tension controller\u003c\/a\u003e\u003c\/li\u003e\n\u003cli data-end=\"6152\" data-start=\"6123\" data-section-id=\"1nmaxvo\"\u003e\u003ca href=\"https:\/\/xw-machinery.com\/products\/high-quality-manual-tension-controller-kdt-c-1000-bag-making-machine?variant=48628675150080\" target=\"_blank\" title=\"Unwinding Tension Control System | Precision Unwind Tension Management\" rel=\"noopener\"\u003eunwinding tension control\u003c\/a\u003e\u003c\/li\u003e\n\u003cli data-end=\"6181\" data-start=\"6153\" data-section-id=\"1v20ney\"\u003e\u003ca href=\"https:\/\/xw-machinery.com\/products\/hollow-shaft-magnetic-powder-brake-xw-series-6nm-400nm-tension-control?variant=48530478366976\" target=\"_blank\" title=\"Unwinding Tension Control System | Precision Unwind Tension Management\" rel=\"noopener\"\u003erewinding tension system\u003c\/a\u003e\u003c\/li\u003e\n\u003cli data-end=\"6215\" data-start=\"6182\" data-section-id=\"kzgu2f\"\u003e\u003ca href=\"https:\/\/xw-machinery.com\/products\/xw-magnetic-powder-brake-din-standard-long-lifespan?variant=48514471723264\" target=\"_blank\" title=\"Industrial Tension Controller | Heavy-Duty Tension Control Devices\" rel=\"noopener\"\u003eindustrial tension controller\u003c\/a\u003e\u003c\/li\u003e\n\u003cli data-end=\"6238\" data-start=\"6216\" data-section-id=\"wx2pk2\"\u003e\u003ca href=\"https:\/\/xw-machinery.com\/products\/all-in-one-web-guide-control-system-24v-servo-epc\" target=\"_blank\" title=\"Web Guiding System | Automatic Edge Position Correction for Web Handling\" rel=\"noopener\"\u003eweb guiding system\u003c\/a\u003e\u003c\/li\u003e\n\u003cli data-end=\"6275\" data-start=\"6239\" data-section-id=\"zy7q60\"\u003e\u003ca href=\"https:\/\/xw-machinery.com\/products\/xw-external-rotation-magnetic-powder-clutch-6nm-400nm\" target=\"_blank\" title=\"Slitting Machine Tension Control | Professional Tension System for Slitters\" rel=\"noopener\"\u003eslitting machine tension control\u003c\/a\u003e\u003c\/li\u003e\n\u003cli data-end=\"6318\" data-start=\"6276\" data-section-id=\"1g662dn\"\u003e\u003ca href=\"https:\/\/xw-machinery.com\/products\/xw-full-key-type-textile-roller-air-shaft-lug-expanding-pneumatic-iso-45-steel-aluminum\" target=\"_blank\" title=\"Lithium Battery Tension Control System | Special Tension Equipment for Battery Production\" rel=\"noopener\"\u003elithium battery tension control system\u003c\/a\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0823\/3408\/9472\/files\/XW_Factory_production_workshop_6.jpg?v=1779258593\"\u003e\u003c\/p\u003e\n\u003ch3 data-end=\"4254\" data-start=\"4215\" data-section-id=\"1bw0mjm\"\u003eWhat is a split tension controller?\u003c\/h3\u003e\n\u003cp data-end=\"4424\" data-start=\"4255\"\u003eA split tension controller separates the display\/control unit from the power module, improving installation flexibility, cooling performance, and maintenance efficiency.\u003c\/p\u003e\n\u003ch3 data-end=\"4483\" data-start=\"4426\" data-section-id=\"1gaqqxx\"\u003eCan this controller work with magnetic powder brakes?\u003c\/h3\u003e\n\u003cp data-end=\"4578\" data-start=\"4484\"\u003eYes. It is specifically designed for magnetic powder brake and magnetic powder clutch systems.\u003c\/p\u003e\n\u003ch3 data-end=\"4634\" data-start=\"4580\" data-section-id=\"htpfzn\"\u003eWhat materials can this tension controller handle?\u003c\/h3\u003e\n\u003cp data-end=\"4737\" data-start=\"4635\"\u003eIt supports film, paper, foil, fabric, tape, nonwoven materials, and various continuous web materials.\u003c\/p\u003e\n\u003ch3 data-end=\"4796\" data-start=\"4739\" data-section-id=\"1vglw1o\"\u003eIs it suitable for automatic tension control systems?\u003c\/h3\u003e\n\u003cp data-end=\"4909\" data-start=\"4797\"\u003eYes. It can be integrated into automatic tension control systems for precise winding and unwinding applications.\u003c\/p\u003e\n\u003ch3 data-end=\"4961\" data-start=\"4911\" data-section-id=\"5ci5bg\"\u003eCan XW Machinery provide customized solutions?\u003c\/h3\u003e\n\u003cp data-end=\"5065\" data-start=\"4962\"\u003eYes. XW Machinery supports customized voltage, control requirements, and machine integration solutions.\u003c\/p\u003e","brand":"XW Machinery Parts","offers":[{"title":"Default Title","offer_id":48203725308160,"sku":null,"price":199.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0823\/3408\/9472\/files\/Split_Type_Tension_Controller_Industrial_Tension_Regulator.jpg?v=1779788382","url":"https:\/\/xw-machinery.com\/products\/split-tension-controller-magnetic-powder-brake-system","provider":"XW Machinery","version":"1.0","type":"link"}